Saab 9-5

Since 1997 of release

Repair and car operation



Saab 9-5
+ Cars Saab 9-5
+ Controls and operation receptions
+ Options and car routine maintenance
- The engine
   The general information and preparatory operations
   Check компрессионного pressure
   Check of the engine by means of the vacuum gauge
   + Repair of 4-cylinder petrol engines
   + Repair of 6-cylinder petrol engines
   + Repair of 6-cylinder diesel engines
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ The power supply system and release of the fulfilled gases
+ Systems of an electric equipment of the engine
+ Manual box of a gear change
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


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The engine

Specifications

The general data

Types//designations of engines 4-cylinder рядный the petrol engine 2.0 turbo//B205E
4-cylinder рядный the petrol engine 2.3 turbo//B235E/R
The 6-cylinder V-shaped petrol engine//B308E
The 6-cylinder V-shaped diesel engine//D308L

Sequence of ignition//injection
  • 4-cylinder
1 3 - 4 - 2
  • 6-cylinder
1 - 2 - 3 - 4 - 5 - 6 (see an illustration)
Direction of rotation of a cranked shaft
Clockwise
Corner between numbers of cylinders of engines V6, hailstones.
  • The petrol
54
  • The diesel
66
Diameter of the cylinder//a piston stroke, mm
  • B205E
90//78
  • B235E/R
90//90
  • B308E
86//85
  • D308L
87.5//82
Volume of cylinders, sm 3
  • B205E
1985
  • B235E/R
2290
  • B308E
2962
  • D308L
2958
Compression degree
  • B205E
8.8:1
  • B235E/R
9.3:1
  • B308E
9.5:1
  • D308L
18.5:1
Kompressionnoe pressure, атм
  • B205E
12
  • B235E/R
14
D308L (At 100 rpm)
21.5 25.5
The maximum admissible difference компрессионных pressure in cylinders, атм
  • B308E, D308L
2
The maximum capacity (h.p.//kw) at rpm
  • D308L
177 (130) 4400
The maximum twisting moment (Nm) at rpm
D308L350 2000
The minimum pressure of impellent oil, атм
  • 4-cylinder engines (10W-30, on 2000 rpm at temperature 105 2 hailstones.)
2.5
  • The diesel engine (at temperature 100 hailstones) on turns Х/Х.
1.5
  • At 4600 rpm
2.9
Pressure of impellent oil at which lights up К/Л low pressure of oil, атм.
0.3 0.55
Pressure of the beginning of opening редукционного the valve of the oil filter, атм 4-cylinder engines
3.8
Petrol engine V6
4.51
The diesel engine.
6.37
Distance between the case and a rotor of the oil pump, mm
0.03 0.08
Temperature of the beginning of opening of the thermostat маслоохладителя, hailstones.
105 2
Pressure of operation of the gauge of low pressure of impellent oil, атм
0.3 0.55

Assemblage of a head of cylinders

4-cylinder engines

The control sizes of the valve


Height of a head of cylinders, mm
  • The standard
139.4 139.6
  • After polishing
Not less than 139.0
The control sizes of the valve
  • Diameter of a core inlet//the final valve (), mm.
(4.9775*//4.9575) 0.075
  • Diameter of a plate inlet//the final valve (B), mm
(33//29) 0.1
  • Length inlet//the final valve (C), mm
107.3//107.84
  • Facet of a plate inlet//the final valve (D - E), mm - hailstones
1.0 1.5 x 45.25 0.25//1.5 2.0 x 44.5 0.167
  • Length of the directing plug of the valve, mm
42.5 43.0
  • External diameter of the directing plug of the valve, mm
12.039 12.050
  • Diameter проточки under directing plug of the valve, mm.
12.000 12.018
  • The maximum radial backlash inlet//the final valve in directing, mm
0.17//0.22
  • Length established//free клапанной springs, mm
37.5//57.1 60.1
  • Diameter//height of a pusher of the valve, mm
32.959 32.975//24 0.5
  • Diameter проточки under a valve pusher, mm
33.000 33.016

* Diameter of the final valve made of a heat resisting nickel alloy (нимоник) makes 4.9725

Petrol engine V6

The control sizes of the final valve of petrol engine V6

The control sizes of the inlet valve of petrol engine V6


Height of a head of cylinders, mm
134
The maximum admissible deformation of a head of cylinders, mm
0.5 on 100 mm of length
The repair sizes of diameter of a core inlet//the final valve, mm
  • 1st (+0.075)
6.030 6.045//6.020 6.035
  • 2nd (+0.150)
6.105 6.120//6.095 6.110
Length клапанной springs, mm
  • The free
41.8
  • At compression with effort 252 - 288 Н
34
  • At compression with effort 630 - 680 Н
24

The diesel engine

Height of a head of cylinders, mm
95
Klapannyj backlash, mm
0.4 0.05
Diameter of a core inlet//the final valve (), mm
5.959 5.977//5.952 5.970
Diameter of a plate inlet//the final valve (B), mm
27.4 27.6//26.4 26.6
Length inlet//the final valve (C), mm.
98.45//98.10
Corner of a facet of a plate of the valve, hailstones
45
Corner of a facet of a saddle of the valve, hailstones
89.5
External diameter of a saddle inlet//the final valve, mm
28.42 28.58//27.4 27.6
Internal//external diameter of the directing plug of the valve, mm
6.000 6.015//11.045 11.055
Radial люфт the valve (inlet//final) in the plug, mm.
0.023 0.056//0.030 0.063
Length of the directing plug of the valve, mm
15
Length established//free клапанной springs, mm
43.2//33.3
Diameter screw прутка клапанной springs, mm
3.1
Internal diameter клапанной springs, mm
18.0 18.4
Diameter of a pusher inlet//the final valve, mm
37.55//37.46

Distributive and balancing shaft

4-cylinder engines

Diameter of necks, mm
28.922 28.935
Height of lifting of a cam, mm
8.31
Axial люфт, mm
0.08 0.35
The opening moment//closing of inlet valves, hailstones
12 to ВМТ the end of a step of release//39 after НМТ the end of a step of an admission
The opening moment//closing of final valves, hailstones
37 to НМТ the beginnings of a step of release//14 after ВМТ the end of a step of release
Diameter internal//an external neck of a balancing shaft, mm
39.892 39.908//19.947 19.960
Diameter internal//the external bearing of a balancing shaft, mm
39.988 40.043//20.000//20.021
Люфт internal//the external bearing of a balancing shaft, mm
  • The standard
0.080 0.151//0.040 0.074
  • The maximum admissible
0.18//0.060 0.460
Tension of a belt of a drive of auxiliary units, Н
315 25

Petrol engine V6

Diameter of necks, mm
27.939 27.960
Height of lifting of a cam, mm
10
Axial люфт, mm
0.040 0.144
The opening moment//closing of inlet valves, hailstones
7.5 to ВМТ the end of a step of release//79.5 after НМТ the end of a step of an admission
The opening moment//closing of final valves, hailstones
56.5 to НМТ the beginnings of a step of release//30.5 after ВМТ the end of a step of release
The moment of full opening inlet//the final valve, hailstones
119 after ВМТ the beginnings of a step of an admission//109.5 to ВМТ the end of a step of release

The diesel engine

Diameter of necks, mm
27.000 27.021
Diameter of a shaft, mm.
26.959 26.976
Axial люфт, mm.
0.050 0.130
Radial люфт, mm
0.024 0.062
The maximum diameter of a cam inlet//a final shaft, mm
(46.70212//46.10378) 0.05

The block of cylinders and cranked shaft

4-cylinder engines

Diameter of cylinders depending on marks, mm
  • Standard (A)
90.000 90.020
  • (B)
90.020 90.040
  • The first проточка
90.500 90.520
  • The second проточка
91.000 90.020
The maximum admissible curvature of a cranked shaft, mm
0.10
Axial palpation of a cranked shaft, mm
0.08 0.34
Maximum ovality and конусность necks of a cranked shaft, mm.
0.005
Radius of a thickening of a radical neck of a cranked shaft, mm
1.65 1.85
Люфт the radical bearing of a cranked shaft, mm.
0.014 0.062
Length of a cranked shaft, mm.
539.2
Difference between thickness of loose leaves of bearings of a cranked shaft with red and yellow marks, and also yellow and dark blue marks, mm
0.005
Diameter шатунной necks of a cranked shaft, mm
  • The standard
51.981 52.000
  • 1st repair size
51.731 51.750
  • 2nd repair size
51.481 51.500
Diameter of a radical neck of a cranked shaft, mm
On 6.000 mm there is more than diameter шатунной a neck
Radial люфт шатунного the bearing, mm.
0.020 0.068
Radial люфт the radical bearing, mm
0.014 0.062

Petrol engine V6

Diameter of cylinders depending on marks, mm
  • The standard
    • 8
85.975 85.985
    • 99
85.985 85.995
    • 00
85.995 86.005
    • 01
86.005 86.015
    • 02
86.015 86.025
  • The repair
    • 7+0.5
86.465 86.475
    • 8+0.5
86.475 86.485
    • 9+0.5
86.485 86.495
    • 0+0.5
86.495 87.505
Axial palpation of a cranked shaft, mm
0.10 0.76
The maximum ovality of necks of a cranked shaft, mm.
0.003
The maximum admissible curvature of a cranked shaft, mm
0.05
Diameter шатунной necks of a cranked shaft, mm
  • The standard
53.990 53.971
  • 1st repair size
53.740 53.721
  • 2nd repair size
53.490 53.471
Diameter of a radical neck of a cranked shaft, mm
  • The standard
67.980 67.996
  • 1st repair size
67.730 67.746
  • 2nd repair size
67.480 67.496
Radial люфт шатунного the bearing, mm
0.013 0.061
Radial люфт the radical bearing, mm
0.014 0.043
Thickness of loose leaves of bearings of a cranked shaft depending on colour marks, mm
  • The brown
1.989 1.995
  • The green
2.114 2.120
  • Brown/dark blue
2.120 2.126
  • Green/dark blue
2.239 2.245
  • Brown/white
2.239 2.245
  • Green/white
2.245 2.251

The diesel engine

Diameter of cylinders depending on marks, mm
  • A
87.500 87.510
  • B
87.511 87.520
  • C
87.521 87.530
The maximum admissible ovality of the cylinder, mm
0.015
Thickness (mm) of a lining of a head of cylinders//height (mm) of lifting of the piston from the block of cylinders depending on lining marks
  • A (1 cut)
1.15//0.40 0.46
  • B (2 cuts)
1.20//0.47 0.53
  • C (3 cuts)
1.25//0.54 0.60
Diameter of the loose leaf шатунного the bearing of a cranked shaft of the diesel engine, mm
58
Axial palpation of a cranked shaft, mm
0.060 0.240
Diameter шатунной necks of a cranked shaft, mm.
57.922 57.937
Diameter of a radical neck of a cranked shaft, mm
  • Class 1
71.926 71.933
  • Class 2
71.918 71.925
Diameter (mm) of the loose leaf of the radical bearing depending on a class
  • 1
76.994 77.000
  • 2
76.987 76.993
  • 3
76.980 76.986
Thickness (mm) of the loose leaf of the radical bearing depending on a bearing class//a shaft class
  • 1//2
2.517 2.521
  • 1//1 and 2//2
2.513 2.517
  • 2//1 and 3//2
2.509 2.513
  • 3//1
2.505 2.509
Radial люфт шатунного the bearing, mm
0.025 0.058
Radial люфт the radical bearing, mm
0.027 0.050
Maximum axial люфт in шатунном the bearing, mm
0.16 0.35
Thickness of loose leaves шатунных bearings of a cranked shaft depending on colour marks, mm
  • 1 (yellow)
1.512 1.516
  • 2 (green)
1.508 1.512
  • 3 (violet)
1.508 1.512

Pistons and rods

The control sizes of the piston


Diameter//depth ()//curvature radius (R)//the central sample in the piston, mm
  • B205E
28.65//1.4//76
  • B235E/R
70//3.8//50
  • B308E
78.5//3.45//43
Height (H) the piston, mm
  • B205E
56.2
  • B235E/R
56.9
  • B308E
56.45
Diameter of the piston (depending on marks), mm
  • 4-tsilinldrovye engines
    • AB
89.964 89.975
    • B
89.975 89.982
    • 1st repair size
90.457 90.475
    • 2nd repair size
90.957 90.975
  • The petrol engine
    • The standard
      • 8
85.945 85.955
      • 99
85.955 85.955
      • 00
85.965 85.975
      • 01
85.975 85.085
      • 02
85.985 85.095
    • The repair
      • 7+0.5
86.435 86.445
      • 8+0.5
86.445 86.455
      • 9+0.5
86.455 86.465
      • 0+0.5
86.465 86.475
  • The diesel engine
    • A
87.460 87.469
    • B
87.470 87.479
    • C
87.480 87.489
Люфт piston landings in the cylinder, mm
  • 4-cylinder engines
0.025 0.056
  • Petrol engine V6
0.025 0.045
Thickness of piston rings, mm
  • 4-tsilinldrovye engines
    • Компрессионные
1.475 1.490
    • Маслосъёмное
No more than 2.500
  • Petrol engine V6
    • Компрессионные
1.478 1.490
    • Маслосъёмное
No more than 3.000
  • The diesel engine
    • Top компрессионное
2.47 2.49
    • Bottom компрессионное
1.47 1.49
    • Маслосъёмное
2.97 2.99
Backlash of landing of rings in piston flutes, mm
  • 4-tsilinldrovye engines
    • 1 компрессионное
0.035 0.080
    • 2 компрессионное
0.040 0.075
  • The diesel engine
    • Top компрессионное
0.08 0.112
    • Bottom компрессионное
0.05 0.09
    • Маслосъёмное
0.03 0.07
Size of a cut of the lock of piston rings, mm
  • 4-tsilinldrovye engines
    • Компрессионные
0.300 0.500
    • Маслосъёмное
0.75 1.00
  • Petrol engine V6
    • Компрессионные
0.300 0.500
    • Маслосъёмное
0.40 1.40
  • The diesel engine
    • Top компрессионное
0.15 0.25
    • Bottom компрессионное
0.40 0.50
    • Маслосъёмное
0.20 0.40
Diameter of the bottom head of a rod, mm
  • 4-tsilinldrovye engines

56.000 56.019

  • Petrol engine V6

52.000 52.012

  • The diesel engine
    • A
60.994 61.000
    • B
60.998 60.994
    • C
60.982 61.988
Internal diameter directing шатунного a finger, mm
  • 4-tsilinldrovye engines
24.012 24.017
  • The diesel engine
28.502 28.507
The maximum admissible difference of weights of the top parts of rods petrol the engine, г
6
Length of a rod (centre to centre), mm
  • Engines of 2.3 l
153
  • Engines of 2.0 l
159
  • Petrol engine V6
148
  • The diesel engine
153.5
Diameter of the oil channel in a rod of petrol engine V6, mm
4
Diameter of a finger, mm
  • Petrol engine V6
20.995 21.000
  • The diesel engine
28.495 28.500
Люфт landings of a piston finger of the diesel engine, mm
0.008 0.020
Axial люфт a piston finger of the diesel engine, mm
4.6

Efforts of a tightening of carving connections, Nm

Stupichnaja nut
170 then to hold on on a corner 45 hailstones.
Other bolts (except listed more low)
  • М5
5
  • М6
10
  • М8
20
  • М10
40

4-cylinder engines

Fixture (М8) a final collector
25
Drain stopper of impellent oil (М14-1.5)
25
Fixture (М8) an intermediate asterisk of a chain of balancing shaft
25
Fixture (М12) heads of cylinders
  • 1st approach
40
  • 2nd approach
60
  • 3rd approach
To hold on on a corner 90 hailstones.
Fixture (М8) the inlet pipeline
22
Fixture (М8) covers of bearings of camshafts
15
Fixture (М8) asterisks of balancing shaft
22
Fixture (М10) asterisks of camshafts
63
Fixture (М22) натяжителя chains of drive ГРМ
63
The detonation gauge
20
Fixture (М10) маслораспылителя
18
Fixture of the oil filter
10
Fixture (М10x1.25) приводного a disk
95
Fixture (М10x1.25) a flywheel
80
Fixture (М6) hoses маслоохладителя
8
Fixture (М8) the pallet картера the engine
22
Stopper натяжителя chains of drive ГРМ
22
Stopper перепускного the valve of the oil pump
30
Thermostat stopper маслоохладителя
60
Fixture of covers radical (М12) and шатунных (М9x1) bearings of a cranked shaft
  • 1st approach
20
  • 2nd approach
70
Fixture (М6) throttle cases
8
Fixture (М8) thermostat cases
22
Bolts (М8) fastenings of covers приводного a belt
22
Bolts (М8) fastenings турбокомпрессора
25
Fixture (М6) the ignition module
11
Spark plugs
28
Fixture (М8) covers of a head of cylinders
15
Fixture (М16-1.5) a pulley of a cranked shaft
175

Petrol engines V6

Fixture of final collectors
20
Drain stopper of impellent oil
25
Fixture перепускной tubes
8
Fixture of a head of cylinders
25, then three times consistently to hold on on a corner 90 hailstones.
Fixture of sections of final system
22
Fixture of forward section of an exhaust pipe
  • To a back final collector
40
  • To турбокомпрессору (counternuts)
24
  • To турбокомпрессору (hairpins)
22
Arm fixture турбокомпрессора
24
Fixture of the inlet pipeline
20
Fixture of the inlet pipeline to an U-shaped collar of a head of cylinders
20
Fixture of an adjusting roller of a camshaft
40
Fixture of cogwheels of camshafts
  • 1st approach
50
  • 2nd approach
To hold on on a corner 60 hailstones.
Fixture of covers of bearings of camshafts
8
Fixture of a cogwheel of a cranked shaft
  • 1st approach
250
  • 2nd approach
To hold on on a corner 45 hailstones.
Fixture of the fan of a radiator
8
Pump OZH fixture
25
Gauge CKP
8
Fixture приводного a disk
65 then to hold on on a corner 30 hailstones.
Fixture of a back support of the engine
  • The top arm
84
  • Coupling bolt
26
  • The top coupling nut
47
Fixture of the right support of the engine
  • To a body
63
  • Coupling nut
105
Fixture of the left support of the engine
  • To a body
63
  • To a support
84
Fixture of the oil pump
6
Fixture of the oil filter
10
Fixture of an oil tube to the case of the holder of the pump
25
Fixture of a returnable oil tube to турбокомпрессору
14
Hollow bolts of fastening of oil tubes to турбокомпрессору
20
Fixture of an oil tube to the heat exchanger
30
Fixture маслоотражательной plates
8
Fixture маслозаборной tubes
8
Pallet fixture картера
15
Fixture of a bearing element of the radical bearing of a cranked shaft
20
Fixture of covers of radical bearings of a cranked shaft
  • 1st approach
50
  • 2nd approach
To hold on on a corner 60 hailstones.
  • 3rd approach
To hold on on a corner 15 hailstones.
Fixture of a pulley of pump OZH
8
Fixture of a pulley of pump GUR
20
Fixture натяжителя приводного a belt
40
Roller fixture натяжителя приводного a belt
20
The thermostat
20
Fixture of cover ГРМ
8
Spark plugs
25
Collar of an inlet branch pipe турбокомпрессора
3
Fixture of a water tube to турбокомпрессору
25
Coupling bolt of fastening of a water tube from a head of cylinders to турбокомпрессору
14
Fixture of a cover of a head of cylinders
8
Fixture of a tube of ventilation картера to the inlet pipeline
24
Fixture of covers шатунных bearings of a cranked shaft
  • 1st approach
35
  • 2nd approach
To hold on on a corner 45 hailstones.
  • 3rd approach
To hold on on a corner 15 hailstones.
Nut of fastening of a thermofilter
24
Fixture of a cover of the heat exchanger
20
Transmission fixture
70
Fixture of cables of the lever of the selector
20

Diesel engines

Connections of sections of an exhaust pipe
24
Fixture of final collectors
52
Fixture of the fuel pump
21
The mechanism of the fuel pump
160
The holder of a tube of the fuel pump
35
Fixture of a fuel line to the fuel pump
25
The screw of fastening of a fuel line
9
Hollow bolts of fuel lines
  • Outside and in the forward block of cylinders
20
  • In the back block of cylinders
16
Arm of the gauge of temperature of fuel
23
Fixture of a fuel distributive highway
21
Fixture of arms of atomizers
  • Nut М6
5
  • Nut М10
29
  • Hairpin М10
43
  • Hairpin М8
22
Short//long bolts of fastening of a head of cylinders
  • 1st approach
39
  • 2nd//3rd approaches
To hold on on a corner 110//130 hailstones
Bolts of fastening of a head of cylinders to a cover of drive ГРМ
20
Flywheel
118
Fixture of forward section of an exhaust pipe to турбокомпрессору
24
Fixture of a final collector to турбокомпрессору
21
Generator fixture
Candle накаливания
18
Fixture of the inlet pipeline
  • The bottom
31
  • The top
21
The grounding screw
25
Covers of bearings of camshafts
22
Fixture of bed of camshafts
22
Gauge CKP
6
Gauge CMP
6
Camshaft asterisk
120
Lateral cover of a camshaft
25
Натяжитель приводного a belt
43
Pump OZH fixture
11
Fixture перепускной tubes of system of cooling
25
Fixture of an arm of a back support of the engine to a transmission
60 then to hold on on a corner 60 hailstones.
Fixture of a back support of the engine
  • To an arm
60 then to hold on on a corner 60 hailstones.
  • To a stretcher
28
The top bolts of fastening of an arm of the right support of the engine to a cover of drive ГРМ
40 then to hold on on a corner 90 hailstones.
The bottom bolts of fastening of an arm of the right support of the engine to a cover of drive ГРМ
64
Fixture of the right support of the engine to a body
40 then to hold on on a corner 30 hailstones.
Nut of fastening of the right support of the engine
105
Fixture of an arm of the left support of the engine to a transmission and to a body
40 then to hold on on a corner 30 hailstones.
Fixture of the left support of the engine to an arm
63
Forward bolt of fastening of a jet bar
90 then to hold on on a corner 90 hailstones.
Fixture of the case of the oil filter
25
The central bolt маслоохладителя
39
Fixture of a cover of the oil pump
10
Fixture of a returnable oil line
To the block of cylinders
21
To турбокомпрессору
9
Hollow bolt of fastening of an oil tube to турбокомпрессору
24
Fixture directing щупа level of impellent oil
25
Fixture top//the bottom section of the pallet картера
25//9
Fixture of the holder маслораспылителя
21
External bolt of fastening of a cover of the radical bearing of a cranked shaft
  • 1st approach
39
  • 2nd approach
To tighten bolt M11
  • 3rd approach
To check up effort of a tightening (39)
Internal bolt of fastening of a cover of the radical bearing of a cranked shaft
  • 1st approach
30
  • 2nd approach
To hold on on a corner 60 hailstones.
Bolt of fastening of a cover шатунного the bearing of a cranked shaft
  • 1st approach
22
  • 2nd and 3rd approaches
To hold on on a corner 60 hailstones.
Fixture of the left epiploon of a cranked shaft
25
Lateral bolts of the pallet картера
39
The bottom bolt of fastening натяжителя приводного a belt
25
Rack of a final collector
25
Starter fixture to the block of cylinders
45
Gauge ECT
18
Fixture of the case of the thermostat
25
Fixture of a returnable line of a heater
10
Tube connection маслоохладителя
25
Fixture of a cover of drive ГРМ
  • The external
50
  • The bottom
98
  • The top part
10
Fixture of the delivery pipeline
8
The gauge of pressure of impellent oil
30
Fixture of a press disk of coupling
22
Fixture турбокомпрессора
21
Connection of tube ОЖ with турбокомпрессором
9
Fixture of a thermoprotective casing to турбокомпрессору
21
Shirt of cooling of system EGR
21
System EGR valve
21
The vacuum block of the inlet pipeline
8
The vacuum pump
8
Vacuum hoses and the amplifier of brakes to the vacuum pump
18
Cover of a head of cylinders
9
Pulley of a cranked shaft
235
Thermoprotective casings
8
Heat exchanger fixture
20
The reduktsionnyj valve of system of greasing
45