Saab 9-5

Since 1997 of release

Repair and car operation



Saab 9-5
+ Cars Saab 9-5
+ Controls and operation receptions
+ Options and car routine maintenance
+ The engine
+ Systems of cooling of the engine, heating, ventilation and air conditioning
- The power supply system and release of the fulfilled gases
   The general data and security measures
   Sbrasyvanie pressure in fuel system
   + The power supply system of petrol engines
   + The power supply system of diesel engine V6
   - Systems of release and decrease in toxicity of the fulfilled gases
      The general information
      Removal and installation of components of system of release ОГ
      Removal and installation of ljambda-probes
      Removal and installation of components of system SAI
      Removal and installation of components of system EVAP
      Removal and installation of the valve and system EGR tube
+ Systems of an electric equipment of the engine
+ Manual box of a gear change
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of components of system of release ОГ

Поддомкратьте the car also establish it on props.

The forward muffler

 PERFORMANCE ORDER

  1. Give nuts (2 on an illustration) connections of forward section of an exhaust pipe with back section and remove clamps (3) from rubber support.
  1. Remove two forward support (4 on an illustration) and substitute a jack towards the end of a pipe then remove the remained rubber support (5) and remove section of an exhaust pipe with the forward muffler.
  1. Installation is made upside-down.

The back muffler

 PERFORMANCE ORDER

  1. Measure from a welded seam of the back muffler with an exhaust pipe of 95 mm and cut it in this place.
  1. Join the new muffler with an exhaust pipe and arrange it in parallel the car bottom.

On models with acting cut of an exhaust pipe track that it settled down on the centre of corresponding cut in a back bumper.

  1. Fix the muffler by means of a collar and rubber support.

Forward section of an exhaust pipe of diesel models

 PERFORMANCE ORDER

  1. Remove the bottom protective casings of the engine.
  1. Turn out bolts (3 on an illustration) fastenings of forward section of an exhaust pipe to a support on transmission.
  1. Fix an exhaust pipe on a support on transmission by means of a plait.
  2. Disconnect forward section of an exhaust pipe from catalytic the converter (5 on an illustration).

Do not bend a flexible knee more than on a corner 7 hailstones. Concerning its axial line.

  1. Disconnect forward section of an exhaust pipe from the muffler (6 on an illustration) and remove it.
  2. Level a new exhaust pipe concerning the body bottom.
  3. Installation is made upside-down.

The Katalitichesky converter of diesel models

 PERFORMANCE ORDER

  1. Remove the bottom protective casings of the engine. Disconnect forward section of an exhaust pipe from catalytic the converter and turn out bolts of fastening of the converter to a support on transmission (5).
  1. Lower the car on the earth and disconnect an air tube (6 on сопр. Illustrations) from турбокомпрессора and gauge MAF. Remove the top cover of the engine (7).
  1. Disconnect a delivery tube турбокомпрессора (8 on an illustration) from the inlet pipeline and remove a thermofilter турбокомпрессора (9).
  2. Disconnect каталитический the converter from турбокомпрессора (10 on an illustration).
  3. Installation is made upside-down.

Forward section of an exhaust pipe with каталитическими converters (petrol models)

Engines of 2.0 l

 PERFORMANCE ORDER

  1. Remove перепускную a tube (1 on an illustration), a thermofilter (2) final collectors and a ljambda-probe (3).
  1. Give two top nuts of connection турбокомпрессора with forward section of final system and remove a forward bottom protective casing of the engine.
  1. Give the bottom nut of connection турбокомпрессора with forward section of final system (7 on an illustration) then separate forward and back sections of final system (8).
  1. Remove clamps from rubber support and accurately remove support (9 and 10).
  2. Lower forward section of final system, trying not to bend a flexible knee more than on a corner 7 hailstones. Concerning its axial line.
  3. Installation is made upside-down. Fixture to турбокомпрессору tighten in regular intervals not to deform its flange.

Engines of 2.3 l

 PERFORMANCE ORDER

  1. Remove the top cover of the engine (1 on an illustration), перепускную a tube with the valve (2) and a thermofilter (3) final collectors. Separate a socket of a ljambda-probe (4).
  1. Give two top nuts (5 on an illustration) connections of forward section of final system with турбокомпрессором, поддомкратьте the car and give the third (bottom) nut (7).
  1. Turn out the top bolt (8 on an illustration) on a fastening rack catalytic the converter to the engine.
  2. Separate forward and back sections of final system (9 on an illustration) then remove clamps from rubber support and accurately remove support (10).
  3. Item 5 and 6 (Engines 2.0) see.

Petrol engines V6

 PERFORMANCE ORDER

  1. Remove a thermofilter of a forward final collector (1 on an illustration), give fixture (2) forward sections of an exhaust pipe to турбокомпрессору and separate a socket of a ljambda-probe (3).
  1. Поддомкратьте the car, cut a coupler (5 on an illustration) ljambda-probe electroconductings, preliminary having remembered a route of its lining, and lower electroconducting.
  1. Disconnect forward section of an exhaust pipe from back section (6 on an illustration), then from a back final collector (7) and remove it.
  2. If necessary remove a ljambda-probe.
  3. If the ljambda-probe acted in film, before installation grease its carving with means Molycote 1000.
  4. The further installation is made upside-down.

Final collector of 4-cylinder engines

 PERFORMANCE ORDER

  1. Uncover a broad tank and dump pressure in cooling system.
  2. Поддомкратьте the car, remove a forward protective cover of the engine and lower ОЖ (see the Head of System of cooling of the engine, heating, ventilation and an air conditioning).
  1. Consistently turn out bolts 5 and 6 arms турбокомпрессора.
  1. Disconnect a returnable hose турбокомпрессора from the pallet картера (7 on an illustration), ослабьте fixture oil tubes турбокомпрессора to the case of the oil filter (8) and lower the car on the earth.
  2. Remove перепускную a tube with the valve and a thermofilter of a final collector.
  3. Remove assemblage of fans of a radiator.
  4. Separate sockets of the control valve of pressure of pressurisation and gauge MAF (the Power supply system of petrol engines).
  5. Lift the receiver ventilation картера from a submitting tube турбокомпрессора and covers of a head of cylinders.
  6. Remove gauge MAF and an air hose.
  1. Loosen the fixture of hoses турбокомпрессора and diaphragm cases (22 on an illustration).
  1. By means of the special adaptation ослабьте quick disconnect connection (23 on an illustration) a ventilating hose.
  2. Loosen the a V-shaped collar of fastening of a submitting tube to турбокомпрессору (24 on an illustration), turn out a bolt (25) fastenings of this tube to an arm of pump GUR and remove it (26).
  3. Loosen the a collar (27 on an illustration) a hose between турбокомпрессором and интеркулером. Закупорьте a hose.
  4. Give nuts (28 on an illustration) and remove forward section of an exhaust pipe (29) with турбокомпрессора.
  1. Remove oil (30 on an illustration) and water (31) tubes турбокомпрессора and turn out the screw (32) fastenings of a water tube to the pump. Remove a returnable water tube турбокомпрессора (33 and 34).
  1. Turn out fastening bolts турбокомпрессора to a final collector (35 on an illustration).
  2. Unload a belt of a drive of auxiliary units and remove it from pump GUR pulley. Remove an arm of pump GUR from an engine support.
  1. Turn out bolts of fastening of an arm of pump GUR and shift the pump aside. Shift aside турбокомпрессор and remove a final collector.
  1. Process hairpins means Molycote 1000.
  2. Installation is made upside-down. Use a new lining of a final collector and consolidation of other understanding connections.

Final collectors of petrol engines V6

The forward final collector of petrol engines V6 is united with турбокомпрессором, - removal and installation of this knot are described in Section Removal and installation турбокомпрессора.

Back final collector

 PERFORMANCE ORDER

  1. Uncover batteries and disconnect from it electroconducting.
  1. Remove the top cover of the engine and a generator air line (2 on an illustration). Separate sockets of ljambda-probes (3).
  1. Give fixture (4 on an illustration) tubes SAI to a head of cylinders and lift the receiver (5) together with valve SAI.
  1. Give 2 external nuts (6 on an illustration) on a back final collector.
  2. Поддомкратьте the car also remove forward section of an exhaust pipe.
  1. Give 2 bottom nuts (9 on an illustration) fastenings of a final collector, lower the car on the earth and give 3 top nuts (11). Remove a back final collector.
  1. Installation is made upside-down. Use a new lining of a final collector and consolidation of other understanding connections.