Saab 9-5

Since 1997 of release

Repair and car operation



Saab 9-5
+ Cars Saab 9-5
+ Controls and operation receptions
+ Options and car routine maintenance
- The engine
   The general information and preparatory operations
   Check компрессионного pressure
   Check of the engine by means of the vacuum gauge
   + Repair of 4-cylinder petrol engines
   - Repair of 6-cylinder petrol engines
      Reduction of the piston of the first cylinder in position ВМТ and replacement of a belt of a drive of auxiliary units and it натяжителя
      Removal and installation of the inlet pipeline, belt of drive ГРМ and heads of cylinders
      Dismantling and assemblage клапанного the mechanism
      Replacement of epiploons of a cranked shaft
      Removal and pallet installation картера and маслоотражательной plates
      Replacement of the oil pump and its valves
      Replacement перепускного the valve of system of greasing of the engine
      Removal and installation of the power unit
   + Repair of 6-cylinder diesel engines
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ The power supply system and release of the fulfilled gases
+ Systems of an electric equipment of the engine
+ Manual box of a gear change
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the power unit

 PERFORMANCE ORDER

  1. Tyre out the car on the lift, close wings protective covers and hang out the car so that wheels have come off the earth.
  2. Dump pressure in the power supply system for what take a safety lock of the fuel pump at the working engine. When the engine will decay, switch off ignition and establish a safety lock into place.
  1. Establish wheels in position of rectilinear movement and disconnect a steering column from the steering mechanism in salon.
  1. Remove a decorative cover of the engine and a battery cover.
  2. Disconnect from the battery of a wire and remove it.
  3. Remove the pallet of the battery and disconnect from it fastenings of plaits of electroconducting.
  4. Separate sockets of plaits of electroconducting АТ.
  5. Remove forward wheels and give ступичные nuts. Disconnect from transmission a cable of the grounding located in the left wheel arch.
  6. Extend a hose of ventilation of transmission.
  7. Disconnect a cable of the lever of the selector of modes АТ from the mechanism of the selector and remove it aside.
  8. Disconnect a positive wire from the plug and holders on the block of safety locks.
  1. Disconnect приводной a cable from throttle заслонки and a keeping arm.
  1. Disconnect from the throttle case a delivery hose турбокомпрессора (14 on an illustration).
  1. Separate sockets of the gauge of pressure турбокомпрессора and the gauge of temperature of air then disconnect a cable of weight from a connecting tube of a delivery hose турбокомпрессора (15 on an illustration).
  2. Lift the car still above and disconnect a delivery hose турбокомпрессора from интеркулера. Remove the bottom sections of a protective casing of the engine.
  3. Remove from a stretcher rubber support of an air cleaner.
  4. Insert wedges between a stretcher and the pallet картера, and also between a stretcher and transmission.
  5. At a corresponding complete set liberate electroconducting of ljambda-probes from holders in a floor.
  6. Separate forward section of final system after catalytic the converter.
  1. Disconnect levers of the stabilizer of cross-section stability (21 on an illustration).
  1. Disconnect steering draughts from suspension bracket racks (22 on an illustration).
  2. Turn out screws of spherical support of a suspension bracket (23 on an illustration).
  3. Establish under the car capacity for gathering of a cooling liquid and turn out a drain stopper of a radiator.
  4. Lower the car on the earth and uncover a jellied mouth of a broad tank of system of cooling. Disconnect a vacuum hose from перепускного the valve of forced air and remove a delivery hose турбокомпрессора together with перепускной a tube, the valve and a connecting tube.
  5. Remove a thermofilter from a forward final collector.
  6. Lift the receiver ventilation картера from a submitting tube турбокомпрессора. Collect sealing washers.
  7. Separate a socket and remove gauge MAF and an inlet hose. Separate quick disconnect connection and remove an inlet tube турбокомпрессора.
  1. Separate sockets and remove radiator fans.
  1. Remove levers of screen wipers and обтекатель a windscreen.
  2. Remove consolidation ECM and separate its socket.
  3. Uncover over a socket of electroconducting of the engine, on a partition of an impellent compartment. Separate a socket, remove electroconducting together with the holder and lay them on the engine.
  1. Disconnect a vacuum hose from the valve отсечки heating systems (34 on an illustration).
  1. Disconnect a vacuum hose of the vacuum amplifier of brakes from connection on an inlet tube (35 on an illustration). For this purpose shift a red part of a hose in a direction to an inlet tube and extend it outside.
  2. Disconnect a hose of ventilation from throttle заслонки (36 on an illustration).
  3. Disconnect fuel lines from a fuel distributive highway. Wipe the flowed out fuel and закупорьте open connections.
  4. Remove the tank of liquid ГУР from its arm and cut the cable coupler connecting hoses ГУР. Fix the tank with hoses on the engine and make sure that the liquid does not follow from a ventilating aperture of the tank.
  5. Disconnect the top and bottom hoses of a radiator, and also the hoses connected to a broad tank and a radiator.
  6. Disconnect hydraulic hoses АТ, preliminary having substituted under them capacity for gathering ATF. Close the open ends of hoses a plastic package both закупорьте and закупорьте unions маслоохладителя.
  7. Remove a radiator (see the Head of System of cooling of the engine, heating, ventilation and an air conditioning).
  8. Separate connections of hoses of the heat exchanger of a heater, preliminary having marked their arrangement not to mix at installation.
  9. Remove a hose between final port турбокомпрессора and интеркулером.
  10. Remove a decorative lattice of a radiator.
  11. Suspend интеркулер and condenser K/V.
  12. Separate compressor K/V socket.
  13. Fix and lower a plait on which then it is required to suspend compressor K/V.
  14. Disconnect tubes of compressor K/V from a stretcher.
  1. Loosen the a tension of a belt of a drive of auxiliary units also remove the right support of the power unit with an arm.
  1. Remove the left support of the engine.
  1. Make sure of that all is disconnected from the engine and at engine removal there will be no damages.
  1. Поддомкратьте the car also prop up the power unit so that the elevating adaptation in regular intervals adjoined to a stretcher.
  1. Give fixture of a stretcher and triangular elements of rigidity.
  1. Slightly lower the power unit and deduce power shafts from naves. Watch that the channel of air cooling of the generator left the connection.
  2. Turn out bolts of fastening of compressor K/V, lift it and fix on in advance lowered plait.
  3. Lower the power unit, thus observing of that nothing to touch and not to damage.
  4. Cборка it is made in sequence, return sequence of dismantle of components. Tighten fixture with demanded efforts.