Saab 9-5

Since 1997 of release

Repair and car operation



Saab 9-5
+ Cars Saab 9-5
+ Controls and operation receptions
+ Options and car routine maintenance
- The engine
   The general information and preparatory operations
   Check компрессионного pressure
   Check of the engine by means of the vacuum gauge
   + Repair of 4-cylinder petrol engines
   + Repair of 6-cylinder petrol engines
   - Repair of 6-cylinder diesel engines
      Removal and installation of heads of cylinders and приводных belts
      Removal and installation of a back cover of a belt of drive ГРМ
      Check клапанных backlashes
      Removal and installation of pallets картера
      Check of pressure of impellent oil
      Removal and installation of the power unit
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ The power supply system and release of the fulfilled gases
+ Systems of an electric equipment of the engine
+ Manual box of a gear change
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the power unit

 PERFORMANCE ORDER

  1. Tyre out the car on the lift, close wings protective covers and hang out the car so that wheels have come off the earth.
  2. Establish wheels in position of rectilinear movement and disconnect a steering column from the steering mechanism in salon.
  3. Remove the inlet pipeline between gauge MAF and турбокомпрессором.
  4. Remove the top cover of the engine.
  5. Disconnect from the battery of a wire and remove it.
  6. Give fixture of the block of fusible inserts and remove the battery pallet.
  7. Give fixture of the assembly block of safety locks and take him aside.
  8. Remove forward wheels and give ступичные nuts.
  1. Press the hose of a brake liquid going to the executive cylinder, remove from it a clamp and separate connection to a submitting tube. Again establish a clamp.
  1. Open a cover of a broad tank of system of cooling.
  2. Separate quick disconnect connections of fuel lines and wipe the flowed out fuel.
  3. Lift the car and remove the bottom protective casings. Empty cooling system.
  4. Remove lateral casings of forward wheel arches.
  5. Loosen the a tension of a belt of a drive of auxiliary units also remove a belt.
  6. Disconnect both wires of grounding and separate socket Д/В of lanterns of a backing on a transmission.
  7. Remove forward section of an exhaust pipe.
  1. Separate a socket of a regulator of an inclination of headlights on draught of a suspension bracket (20 on an illustration).
  1. Disconnect a pressure head hose from интеркулера (21 on an illustration).
  2. Lower the car on the earth, include 4th transfer and remove a plastic stopper with Manual transmission. Fix Manual transmission on 4th transfer, having established to the place of a stopper a lock pin.
  1. Liberate from above a clip keeping a rod of a plug of a gear change in the hinge on Manual transmission (23 on an illustration).
  1. Lift a cuff and include 3rd transfer that the plug rod left the hinge. Insert a lock pin into a casing of the lever of a gear change (24 on an illustration).
  2. Remove a delivery air tube турбокомпрессора and a hose of its radiator.
  3. Disconnect a delivery air hose from the top delivery tube and закупорьте a tube.
  4. Cut a coupler and disconnect from the engine the top hose of a radiator and a ventilating air hose.
  5. Separate sockets of fans of a radiator and accurately remove a casing of fans.
  6. Disconnect the bottom hose of a radiator from the thermostat case.
  7. Suspend a radiator on a body.
  8. Separate sockets of gauge CKP and the gauge of level of impellent oil.
  9. Separate sockets of electroconducting of the engine and remove cable channels (6 on an illustration). Shift electroconducting aside.
  1. Disconnect vacuum hoses from the vacuum pump and a hose of the vacuum block турбокомпрессора (34 on an illustration).
  1. Disconnect hoses from the heater block (35 on an illustration).
  2. Give nuts of holders of a plait of electroconducting of a starter (36 on an illustration).
  3. Establish clips on hoses of the tank of liquid ГУР and remove a tank arm.
  4. Disconnect a tube from pump GUR, give bolts of its fastening and remove the pump aside.
  5. Remove directing щупа level of impellent oil and a forward elevating eye of the engine.
  6. Remove an arm of fastening of pump GUR and establish into place a forward elevating eye of the engine.
  7. Raise the engine for elevating eyes with the help лебёдки.
  8. Remove the right support of the engine and give a nut of the left support (see an illustration).
  9. Accurately lower the engine on a stretcher. Do not damage hoses, tubes and other components of an impellent compartment.
  10. Поддомкратьте the car also disconnect from интеркулера the bottom pressure head air hose.
  11. Separate sockets of the gauge of pressure of impellent oil and compressor K/V.
  12. Disconnect from a stretcher of a tube of compressor K/V.
  13. Turn out bolts of fastening of compressor K/V.
  14. Disconnect levers of the stabilizer of cross-section stability, steering draughts from racks of a suspension bracket and turn out screws of spherical support of a suspension bracket (see an illustration).
  1. Give fixture of triangular elements of rigidity (53 on an illustration).
  1. Separate a tube of cooling of a casing of the storage battery (54 on an illustration).
  2. Prop up the power unit so that the elevating adaptation in regular intervals adjoined to a stretcher.
  1. Turn out bolts of fastening of a stretcher and two bolts of fastening of an air cleaner.
  1. Disconnect starter and generator electroconducting. Remove a cable coupler.
  2. Slightly lower the power unit and deduce power shafts from naves.
  3. Lower the power unit even more low and make sure that compressor K/V passes between a stretcher and a body so the engine can be lowered freely. Suspend compressor K/V on a plait.
  4. Completely lower the power unit, thus observing of that nothing to touch and not to damage.
  5. Cборка it is made in sequence, return sequence of dismantle of components. Tighten fixture with demanded efforts.